HOW WE GROW BUSINESSES

RTLS ANALYSIS

RTLS - Real-Time
Location Analysis

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RTLS - Real-Time Location Tracking

RTLS enables precise tracking and identification of objects – such as employees, components, and transport systems (e.g., tugger trains, forklifts) – within production halls, warehouses, or logistics centers.

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Data-Driven Insights

Location data collected in real time is analyzed by our consultants and analysts to support fact-based decisions in production, logistics, and warehouse operations.

This approach enables strategic improvements based on hard data – leading to cost savings, higher efficiency, and reduced waste.

Measurement Process

Measurements are conducted over a defined period and cover selected objects involved in the studied process.

The final deliverable is a report containing analyzed data and recommendations to increase process stability, reduce losses, and lower operational costs.

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How RTLS Supports Production Process Optimization

RTLS insights support targeted improvement initiatives.

Use cases include:

production flow optimization to reduce lead time,

operator workload analysis, considering both operational and transport activities,

monitoring downtime due to missing inputs or uncollected outputs,

cycle time standardization,

identifying layout improvements or potential for supermarket implementations.

Benefits of RTLS Analysis

Resource Utilization
Tracking

Monitor movement and activity in real time for both personnel and transport systems.

RTLS enables:

  • Comparative analysis across time periods (shifts/days),
  • Evaluation by zone, area, or team,
  • Insights into utilization rates.

Production Cycle
Mapping

Measure time taken for production cycle operations and component flow to:

  • Identify inefficiencies and bottlenecks,
  • Define optimal KPIs and cycle time norms.

Cost Driver
Analysis

Track object activity to gather input data for activity-based costing (ABC).

Heatmaps and Spaghetti
Diagrams

Visualize movement patterns and behavior to:

  • Analyze time spent in specific zones
  • Identify non-standard movements or inefficiencies
  • Support SMED or AM workshops

Production Zone
Layout Assessment

Real data reveals unused space or layout inefficiencies.

Recommendations may include:

  • Machine repositioning,
  • Transport route redesign,
  • Space reallocation.

Dwell Time and Bottleneck Detection

Dwell time metrics reveal:

  • Process productivity,
  • Actual process flow,
  • Location of bottlenecks.

Transport System
Optimization

Monitor intralogistics infrastructure usage to:

  • Define optimal fleet size,
  • Minimize unnecessary transport,
  • Benchmark transport efficiency across zones.

Identifying High-Impact Optimization Projects

RTLS data reveals operational issues and highlights improvement areas such as:

  • WIP optimization,
  • Cost reduction,
  • Idle time reduction,
  • Material flow improvement.

Post-implementation measurements confirm the effectiveness of recommended changes.

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